By MARCIA DUNN, AP Aerospace Writer
CAPE CANAVERAL, Fla. (AP) - Astronauts making a rare, hastily planned spacewalk replaced a pump outside the International Space Station on Saturday in hopes of plugging a serious ammonia leak.
The prospects of success grew as the minutes passed and no frozen flecks of ammonia appeared. Mission Control said it appeared as though the leak may have been plugged, although additional monitoring over the next few weeks, if not months, will be needed before declaring a victory.
"No evidence of any ammonia leakage whatsoever. We have an airtight system -- at the moment,'' Mission Control reported.
Christopher Cassidy and Thomas Marshburn installed the new pump after removing the old one suspected of spewing flakes of frozen ammonia coolant two days earlier. They uncovered "no smoking guns'' responsible for the leak and consequently kept a sharp lookout for any icy flecks that might appear from the massive frame that holds the solar panels on the left side.
"Let us know if you see anything,'' Mission Control urged as the fresh pump was cranked up. Thirty minutes later, all was still well. "No snow,'' the astronauts radioed.
"We have our eyes on it and haven't seen a thing,'' Marshburn said.
NASA said the leak, while significant, never jeopardized crew safety. But managers wanted to deal with the trouble now, while it's fresh and before Marshburn returns to Earth in just a few days.
The space agency never before staged such a fast, impromptu spacewalk for a station crew. Even during the shuttle days, unplanned spacewalks were uncommon.
The ammonia pump was the chief suspect going into Saturday's spacewalk. So it was disheartening for NASA, at first, as Cassidy and Marshburn reported nothing amiss on or around the old pump.
"All the pipes look shiny clean, no crud,'' Cassidy said as he used a long, dentist-like mirror to peer into tight, deep openings.
"I can't give you any good data other than nominal, unfortunately. No smoking guns.''
Engineers determined there was nothing to lose by installing a new pump, despite the lack of visible damage to the old one. The entire team -- weary and stressed by the frantic pace of the past two days -- gained more and more confidence as the 5 1/2-hour spacewalk drew to a close with no flecks of ammonia popping up.
"Gloved fingers crossed,'' space station commander Chris Hadfield said in a tweet from inside. "No leaks!'' he wrote a half-hour later.
Flight controllers in Houston worked furiously to get ready for Saturday's operation, completing all the required preparation in under 48 hours. The astronauts trained for just such an emergency scenario before they rocketed into orbit; the repair job is among NASA's so-called Big 12.
This area on the space station is prone to leaks.
The ammonia coursing through the plumbing is used to cool the space station's electronic equipment. There are eight of these power channels, and all seven others were operating normally. As a result, life for the six space station residents was pretty much unaffected, aside from the drama unfolding Saturday 255 miles above the planet. The loss of two power channels, however, could threaten science experiments and backup equipment.
"We may not have found exactly the smoking gun,'' Cassidy said, "but to pull off what this team did yesterday and today, working practically 48 straight hours, it was a remarkable effort on everybody's behalf.''
NASA's space station program manager Mike Suffredini said it's a mystery as to why the leak erupted. Possibilities include a micrometeorite strike or a flawed seal. Ammonia already had been seeping ever so slightly from the location, but the flow increased dramatically Thursday.
Marshburn and Cassidy performed a spacewalk at this troublesome spot before, during a shuttle visit in 2009.
"This type of event is what the years of training were for,'' Hadfield said in a tweet Friday. "A happy, busy crew, working hard, loving life in space.''